GEN II - Removing the Front Fascia

LifeIsGood

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Removing the Front Fascia from a GEN II

Parts:

Tools:
  • Panel clip pliers (for fascia panel retainer removal)
    Amazon.com - Panel Clip Pliers
    Harbor Freight - Panel Clip Pliers
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  • 7/16” socket (under fascia hex body bolts behind the bottom chin spoiler, 11 total)
  • 5/16” socket or wrench (wheel well hex screws, 5 on each side)
  • 3” or 4” drive socket extension (under fascia hex body bolts behind the bottom chin spoiler)
Tape off the areas of the front fascia that will be susceptible to scratching…
  • the areas around the outer ends of the fascia and inside the wheel wells from the headlight to the very bottom

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  • the areas in the crosshairs just below the 4 fascia panel retainers
  • the areas in the crosshairs surrounding the 4 fascia panel retainers

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Put a protective pad/blanket down on the floor just below the front fascia so that when you are pulling it off the viper, it can be set down to unplug the wiring harnesses.

Remove all of the front fascia fasteners (5 hex screws at each wheel well opening, 4 fascia panel retainers inside the crosshairs, 11 hex bolts under the fascia and 7 fascia panel retainers on top of the fascia) before attempting to remove the fascia. Be looking for shims to fall out of the fascia/wheel well area. I didn’t have any, but I’ve heard that they may be there. I did have a stack of 3 shims on the middle fascia panel retainer on the top of the fascia.

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I also had a very unusual looking shim on the driver side fascia panel retainer located just below the headlamp.

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Don’t worry about mangling or breaking the fascia panel retainers. They are designed as a single-use product. They should be replaced with new ones (Chrysler # 6501067, fascia panel retainers).

Remove the 5 hex screws at each wheel well opening using a 5/16” socket or wrench
If this is the first time that you’re removing the front fascia, I would recommend that you add more painters tape over the entire area where these screws were removed before you actually start removing the fascia.

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There will be binding in the area between the fascia and the wheel well once you start pulling the end of the fascia out away from/around the wheel well (which comes later, don't pull the fascia away from the wheel well yet). The ends of the fascia can be scratched by the outside end of the wheel wells.

Remove the 4 fascia panel retainers located inside the crosshairs using the panel clip pliers.

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Be very careful not to scratch the paint around and below the retainers as they will not come out easily.

Remove the 11 hex bolts located under the front fascia just behind the bottom chin spoiler using a 7/16” socket (a small drive socket extension is very handy here). There are small fascia outboard close out panels at each end of the fascia that can be easily removed once the 2 closest to the outside hex bolts have been removed from each end of the fascia.

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Open the hood (it does not need to be removed).
Remove the 7 fascia panel retainers located on the top of the fascia just inside the hood using the panel clip pliers.

  • The 3 in the very middle are the easiest. Leave the center one in place until all others have been removed so that the fascia will remain in place until final removal.
  • The next one out on the passenger side may require that you loosen the Hood Ajar Switch located near the passenger side hood latch and headlamp. Pull up while rocking the switch out of the switch mounting bracket.
  • The next one out on the driver side may require that you remove the Hood Slam Bumper located near the driver side hood latch and headlamp. Mark the threads of the bumper to determine the replacement height. Rotate the slam bumper counterclockwise and remove it from the hood latch.
  • The 2 outermost fascia panel retainers are a ****** to remove. There is one located just below each headlamp. This is a picture of the outermost driver side retainer.

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  • The outermost retainers can be accessed by pulling the end of the fascia away from the wheel well.

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  • The panel clip pliers can be maneuvered into the opening. You have to balance how much you feel comfortable pulling on the fascia (as it will be binding) with how much space you need to get the retainer removed. You only need to get the head of the retainer removed/broken off. The fascia can be lifted over any remaining retainer stump. You can use any tool of your choosing to get these out. A sharp tool may be used to cut the tops off the retainers.
Pull the outermost ends of the fascia away from the wheel wells (if you haven’t already done this). Let the ends of the fascia sit against the outside edge of the wheel well (hopefully this area has been taped off for protection against scratching). The fascia can be pulled away from the reinforcement bar. You may have to pull up and then out if you weren’t successful in fully removing those two outermost fascia panel retainers. Set it down on the protective pad/blanket.

Disconnect the side marker lamp and fog lamp wiring harnesses on each side. You may want to mark each harness so that they don’t get crossed during the installation (although this can be checked/tested by turning on the lights during the installation process). Disconnecting these harnesses can be completed at the very beginning by accessing the wiring harnesses through the wheel well rubber plugs (4” in diameter) located on the front most side of each front wheel well.

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There will probably be some debris that falls out and is caught in and around all of the close out panels.

I want to thank Dave6666 for all of his direction and help when I first attempted this early last year.

Done.
 

NOTV8

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Tag and save. Nice pics. Someday I will remove mine and clean it up....
 

AHudson777

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GREAST post! Where were you when I was spending a zillion hours doing this the wrong way? Really good work, excellent pics too.
 

justingeer82

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rather than spending money on a clip remover i used a chisel and hammered the heads off the clips. they are a one shot deal anyways. i bought new clips from autozone for $2.
 
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vpower01

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One thing I wanted to add about putting it back on was.
When you have to put the plastic push pins in under the head light areas, it's a real ***** but this is how I did it.
First clip off both sides of them plastic head, the way they looked when you pulled them out of the fascia.
Next I drilled a hole in the top of each one about 1/4 inch deep, the diameter was a little smaller than a wire coat hanger,
Then I Pushed the plastic pin onto the wire coat hanger and slid it in front of the head light and fascia and got it started into its hole.
After I just used a very thin flat head screw driver and tapped it with a hammer to get it all the way down.

It is easy to get off but hard to get the plastic pins back in.
Hope this helps someone out, it worked great for me.
 
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LifeIsGood

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...When you have to put the plastic push pins in under the head light areas, it's a real ***** but this is how I did it.

I didn't even try to put any of the fascia panel retainers back. I replaced all of them with body bolts...except those two that are under the headlights. I inserted fascia panel retainers there upside down (from the bottom towards the top), so that I could hang the fascia on them during the installation process. You can read/see more about it in this thread...

GEN II - Replacing the Fascia Panel Retainers with Body Bolts


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ViperJames

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Thank you so much for Posting this! I just got the Fascia off the car (no damage) with the aid of this thread. I did not use the blue tape becuase the fascia is being repainted, thats why its coming off. My question is....... Do i REALLY need to re-install the 2 outermost fastenters when i put the bumper back on? :headbang:
 

ViperTony

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Thank you so much for Posting this! I just got the Fascia off the car (no damage) with the aid of this thread. I did not use the blue tape becuase the fascia is being repainted, thats why its coming off. My question is....... Do i REALLY need to re-install the 2 outermost fastenters when i put the bumper back on? :headbang:

Are you talking about the ones under the headlights? Based on my experience, no. I never reinstalled mine after the first time I removed my fascia. No issues.
 
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LifeIsGood

LifeIsGood

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Thank you so much for Posting this! I just got the Fascia off the car (no damage) with the aid of this thread. I did not use the blue tape becuase the fascia is being repainted, thats why its coming off. My question is....... Do i REALLY need to re-install the 2 outermost fastenters when i put the bumper back on? :headbang:

I don't think those two can even be done ;)...check out post #17 above...I put the retainers in upside down before the installation and then I have something to hang the fascia on during installation. Once you've got the others (5 in the middle) in place, the fascia will stay locked onto the outer 2.
 

ViperJames

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I don't think those two can even be done ;)...check out post #17 above...I put the retainers in upside down before the installation and then I have something to hang the fascia on during installation. Once you've got the others (5 in the middle) in place, the fascia will stay locked onto the outer 2.


PERFECT. THANK YOU!:2tu:
 

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