96 cast/welded wheel failure photos

GTS Dean

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I spent the holiday weekend getting my car prepped for its first track day in a full year (what a bummer this year's been). The last thing I did was wash and inspect 3 sets of wheels.

I had spoke cracks in the OEM 96 fronts and got some warranty replacements a while back.
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I believe the main problem with the OEM wheels is where the machining operation stopped, creating a natural stress raiser. In every case, the most noticeable cracks (ending at the black dots) are located near these places.
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The replacements are noticeably different in the casting and machining on the backside.
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The 96 RT/10 wheels (which I've been using as primary track wheels since 96) are not machined at all. (notice the casting sand finish) They show almost no evidence of fatigue stress except *maybe* one wheel - I'm going to keep a close eye on it. Can you find the spot I'm watching?
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Go fast! Be SAFE! Inspect your car carefully!
 

96 GTS

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Someone's horror story.
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This wheel appears to have been chrome plated. I remember a thread a while back that warned of potential problems if you chrome the '96 GTS wheel. Something about the heating process. Be careful!
 

MaxedGTS

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wow thats a nightmare :confused: I hope people know not to road race on the 96 wheels!

Max
 

MannyC

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That was my wheel. And I didn't know you couldn't race on them. Later I found out you shouldn't race on them with slicks. Well I proved you shouldn't even race them with stock tires, which is what is on that tire as you can see from the photo.
 
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