PEDALS - ADJUSTABLE
DESCRIPTION
The brake pedal on this vehicle is included in an
assembly known as the adjustable pedals assembly.
The adjustable pedals assembly includes the clutch,
brake and accelerator pedals.
This switch operated assembly is designed to
enable fore and aft repositioning of the clutch, brake
and accelerator pedals. This results in improved
ergonomics in relation to the steering wheel for taller
and shorter drivers. Being able to adjust the pedal
positions also allows the driver to set steering wheel
tilt and seat position to the most comfortable position.
The effort required for pedal application will not
change regardless of pedal position. All three pedals
adjust at the same time.
The adjustable pedals assembly is serviced as a
complete assembly.
REMOVAL
NOTE: Review all Warnings and Cautions. (Refer to
5 - BRAKES - WARNING)
(1) Disconnect battery negative (-) cable from battery
and isolate.
(2) Access and remove steering column from vehicle.
(Refer to 19 - STEERING/COLUMN -
REMOVAL)
(3) Remove brake lamp switch and discard. Do
not reuse switch. (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - EXTERIOR/BRAKE LAMP
SWITCH - REMOVAL)
(4) Disconnect wiring connector at pedal motor
(Fig. 35).
(5) Unclip and remove clutch push rod from clutch
pedal pin (Fig. 36).
(6) Disconnect brake booster input rod from brake
pedal as follows:
(a) Position a small screwdriver under center
tang on booster input rod retaining clip (Fig. 45)
(b) Lift center tang high enough to clear end of
pedal pin, then slide clip off pedal pin and discard.
Do not reuse clip.
(c) Slide booster input rod off brake pedal pin
(Fig. 37).
Fig. 35 Pump Motor Wiring Connection
1 - MOTOR
2 - WIRING CONNECTOR
Fig. 36 Clutch Push Rod To Pedal Connection
1 - PEDAL POSITION SENSOR WIRING CONNECTION
2 - CLUTCH PUSH ROD TO PEDAL CONNECTION
3 - CLUTCH MASTER CYLINDER
4 - PUSH PIN
Fig. 37 Booster Input Rod Attachment To Pedal
1 - RETAINING CLIP
2 - BRAKE PEDAL PIN
3 - BOOSTER INPUT ROD
(7) Hold accelerator pedal up and remove cable
retainer and throttle cable from pedal (Fig. 38).
(8) Remove nuts that mount accelerator pedal (Fig.
39).
(9) Remove four nuts that attach power brake
booster (Fig. 40).
(10) Remove two nuts that attach pedals assembly
to dash (Fig. 40).
(11) Under hood, pull booster/master cylinder forward
into engine compartment as far as possible by
hand.
(12) Reposition pedal assembly and remove wiring
components clipped to bracket on left side of pedals
assembly (Fig. 41).
(13) Pull pedals assembly up into column opening
to clear clutch and booster rods, then rotate booster
mounted end of pedals assembly down and out to
remove from under instrument panel.
Fig. 38 Throttle Cable At Accelerator Pedal
(9) Remove four nuts that attach power brake
booster (Fig. 40).
(10) Remove two nuts that attach pedals assembly
to dash (Fig. 40).
(11) Under hood, pull booster/master cylinder forward
into engine compartment as far as possible by
hand.
(12) Reposition pedal assembly and remove wiring
components clipped to bracket on left side of pedals
assembly (Fig. 41).
(13) Pull pedals assembly up into column opening
to clear clutch and booster rods, then rotate booster
mounted end of pedals assembly down and out to
remove from under instrument panel.
INSTALLATION
(1) Place pedals assembly under instrument panel
using reverse procedure used for removal.
(2) Attach wiring components to bracket on left
side of pedals assembly (Fig. 41).
(3) Slide pedals assembly into mounted position
and install two nuts that attach pedals assembly to
upper dash (Fig. 40). Do not fully tighten at this
time.
(4) Slide power brake booster mounting studs back
through dash and pedals assembly.
(5) Install four nuts attaching power brake booster
(Fig. 40). Tighten nuts to 28 N·m (21 ft. lbs.) torque.
(6) Tighten two nuts that attach pedals assembly
to upper dash to 28 N·m (21 ft. lbs.) torque.
(7) Position accelerator pedal and install nuts
mounting it in place (Fig. 39). Tighten nuts to 12
N·m (105 in. lbs.) torque.
NOTE: When installing throttle cable, make sure it
is routed above steering intermediate shaft before
attaching it to accelerator pedal.
(8) Hold up accelerator pedal and install throttle
cable and cable retainer in upper end of pedal shaft
(Fig. 38).
(9) Using lubriplate, or equivalent, coat contact
surface of brake pedal pin (Fig. 37).
(10) Slide power brake booster input rod onto
brake pedal pin and install NEW retainer clip (Fig.
37). Do not use old clip.
(11) Clip clutch push rod onto clutch pedal pin
(Fig. 36).
(12) Connect wiring connector at pedal motor (Fig.
35).
(13) Install NEW brake lamp switch and adjust.
Do not reuse old switch. (Refer to 8 - ELECTRICAL/
LAMPS/LIGHTING - EXTERIOR/BRAKE
LAMP SWITCH - INSTALLATION)
(14) Install steering column and components
removed to access it. (Refer to 19 - STEERING/COLUMN
- INSTALLATION)
(15) Connect battery negative (-) cable to battery
following special Diagnosis And Testing procedure.
(Refer to 8 - ELECTRICAL/RESTRAINTS - DIAGNOSIS
AND TESTING)
(16) Check operation of adjustable pedals and components
they control.
