OK, installed the 3" Corsa, but

Frank 03SRT

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OK, installed the 3\" Corsa, but

Spent about 12 hours on my back (now raw and red), removing the old system and installing the Corsa (twice!). It was a wrestle (car 1' off the ground -- need a lift!). Anyhow, followed the instructions, I thought, to a tee. Noticed the following problems:

1. There is too little space out the rear fascia to ram the tips, with the supplied mounting bracket. And, the bracket holds the tips too low (needs some bending adjustment). I bent it a little, but the ends need to be bent down 1/2" so it will hold the tips up 1/2". The result is the bottom of the fascia under the tips is pushed down about 1/2" - looks not good, and probably causes vibration.

2. Both side sill Corsa mufflers are held down too much by their hangers. The hangers need some bending too, but I'm not about to do that (might break them off the exhaust pipe. Because of them being held down too far, when the side sills are installed, the mufflers hit the side sill and cause vibration. Looks to me like raising the muffler to clear the side sills will cause the pipe going to the rear mufflers to touch the frame or sway bar (?).

3. The drivers side Corsa muffler/piping fits about right, as far as length goes. The passengers side was about 1" too long, so I cut off part of the cat pipe so that it would even fit.

Took it out for a ride and it sounded GREAT, but vibration was evident in various parts of the car, that wasn't there before.

So, I took it all OFF, and put on stock. No vibration and perfect as before.

I chalk these problems up to the Viper being hand built, so the Corsa/Viper needs some adjustment to fit properly. I will call Corsa tomorrow to see what they say. It is well made, but needs some refinement for my car.

Anybody else have vibration problems with the Corsa?
 
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Frank 03SRT

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Re: OK, installed the 3\" Corsa, but

Wow! Talk about total satisfaction, which they advertise. Just talked to Corsa and they are sending out a whole new system since I had problems in so many places. Tremendous.
 

SapphireGTS

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Re: OK, installed the 3\" Corsa, but

OK Guys lets not trash talk corsa. I ran into ALL the exact problems on my 3 inch system. Since I had it on a rack I stood under the car and massaged every thing into place. Take it to a shop where you have a rack and it will go right on.

I put mine on with a friend who runs a shop and we banged it out in 2 hours.

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Good luck!!! The Corsa is truly an awesome system.

Man!! 1 inch off the ground? You have more patience than I.

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David Jenkins

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Re: OK, installed the 3\" Corsa, but

It sounds like our offer for free installation, for SoCal club members, is the ticket. Buy the exhaust from us, and we'll install it for free. dj
 

MES

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Re: OK, installed the 3\" Corsa, but

I had my 3" put on by a muffler shop. Went on fine no rattling/vibration or misalignment. I do agree that you will have a very hard time fitting the tips through the back hole if its not on a lift, because they are so large.
 

Jim Hodel

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Re: OK, installed the 3\" Corsa, but

I also have just finished installing the 3 inch Corsa system. I was removing a 2.5 inch Corsa system that was installed by a dealer. Since I was charged about $500 for first in install, I decided to do the 3 inch myself.

I have quite a few hours into the job, but I was methodical and fussy about raising the car and removing/installing the side sills. Some of the bolts the two inch system were loose, and others were stripped, so it's probably just as well that I decided to do this install myself.

I had the car a foot in the air and everything went OK. I had to jossle the system around quite a bit and everything fits fine with the exception of the tips which just barely rest on the bottom opening of the rear facia. I don't have leaks or vibrations, but I do need to do something about the contact on the rear facia. I'm thinking about loosening the rear muffler clamps and tapping the rear section back an eight or quarter of an inch.

Other then that, it fits fine.

The 3 inch is definitely louder then the 2.5 inch.

Jim
 

SapphireGTS

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Re: OK, installed the 3\" Corsa, but

Im trying to make a nice carbon fiber lip that goes around it. If I do it ill post.

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