I agree, its definitely not an easy task at first. make sure you have the plastic ends completely on the rods, if not they will be longer, just like your saying they appear to be. Dont forget to insert the thin plastic strip into the slot along the length of the side arms. also, the beer suggestion, i disagree, have several not one and also consider a shot or two of tequila! Ive got the top assemble/disassemble routine down to a pitstop minute, MY biggest challenge is getting the F*ck*in thing into the trunk! LOL. ahh the prices we must pay to have a bad*ss machine. BTW, yesterday i finally tried dielectric grease to stop my top leaking at high speeds/hvy rains, well, it rained all night here last night and i drove all night>>>it worked, no leaks! i cant remember who gave me the advice and thnx whoever it was.